Construction Joint or Daywork Joint | Connecting Concrete Pours | Successful Joints

What is Construction Joint?

In mass concreting works were huge volume of concrete pour is involved, it is impossible to finish the concreting in a single go, Construction Joint is introduced to connect two successive pours. Completing heavy concreting if not often practical due to insufficient formwork or scaffolding, working hours in a day, limitation in production and placing machinery. In these situations, concrete is poured against an already hardened concrete face. This interface of wet and dry concrete is known as construction joint or daywork joint.

Construction joint Interface in slabs

Construction joint Interface in slabs

Preparing Construction joint

Properly executed Construction joints (CJs) will be as strong as concrete which is necessary to ensure the durability and strength of structure itself. Poorly placed joints invite hefty repair cost and damage. In practice, joints are placed at 150mm offset or kickers at corner locations for proper placing of formwork.

Construction joint Sealing

Construction joint Sealing

Three golden rules for introducing construction joint are;

  1. the surface of the hardened concrete must be clean, rough and free from any deposits. It should have aggregate finish.
  2. the fresh pour must be properly bonded and compacted against the hardened concrete to attain full strength. Anchor bars are usually left projecting to ensure this in case of reinforced concrete work.
  3. the surface finish of the joints must be properly finished to disguise the joint and smoothed. In case of water retaining structures like tanks and basement walls, water stops are introduced at the joints to prevent seepage of water.
Waterproofing construction joints using gel injection

Waterproofing construction joints using gel injection

Mechanical joint fillers and grouting devices are available to ensure that the concrete is perfectly bonded. These devices are placed during casting and grouted after hardening. The surface preparation is the most important step of executing a CJ. Various methods are used to prepared the hardened surface for a perfect bond. Some of the most common methods in practice are:

  • Early washing & Brushing
  • Wire brushing
  • Air and water Jet
  • Expanded metal mesh
  • Abrasive blasting
  • Mechanical scabbling
  • Surface retarders
Construction joint Waterstops

Construction joint Waterstops

Proper placing of formwork plays an important role in the final finish of the construction joint. Formwork should be rigid enough to prevent any movement while placing and vibration. Leakage of grout through the form-work can cause honeycombing. The location of construction joints can vary project to project based on production capacity, time required for pouring shape of structure, weather conditions etc.

Preparing construction joints

Preparing construction joints

 

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