Key Causes of Failure of Bridges | Reasons for Collapse during Construction | Bridge Failure

Failure due to Buckling of piers during construction
Failure due to Buckling of piers during construction

Failure of Bridges

Total or partial failure of bridges or collapse is often wrongly attributed to poor or improper design alone. This article attempts to elaborate the root causes of collapse of road, vehicular and rail bridges irrespective of structural type. Said that flaws in construction of bridge is one of the important reasons of failure. Collapse of bridges can have huge social and economic impacts depending on the use of bridge. 7 key reasons for failure of bridge structures are listed below.

Failure of Bridges during construction
Failure of Bridges during construction
  1. Failure during construction
  2. Failure in service without external action
  3. Collapse due to impact
  4. Failure due to flooding, ice or other floating objects and hurricane
  5. Failure due to fire or explosion
  6. Failure due to seismic activity
  7. Failure of falsework

Failure during construction

Construction or erection of a bridge structure is as crucial as design of bridge. Lack of expertise and experience of site engineers can be most common reasons apart from instability issues during construction. In steel bridges, buckling is most common cause of collapse during erection if the actual lateral supports are weaker or doesn’t reflect the one assumed in the design. Insufficient bearing capacity of soil due to improper ground treatment can be a reason.

Failure due to Buckling of piers during construction
Failure due to Buckling of piers during construction

Another important cause of failure during construction is the failure of material, due to manufacturing defects or over-stressing beyond limits. Improper erection causing tilts foundation if not addressed leads to collapse. Irresponsibility, ignorance and indifference are primary caused of failure of bridges during construction.

Reasons of collapse during construction

  • Overstressing of load bearing structure during longitudinal jacking
  • Construction defect joints of members in gusset plate.
  • Failure of support during cantilever construction.
  • Failure of lifting devices during cantilever erection
  • Lateral buckling of bottom flange
  • Construction defect noticed but not remedied.
  • Underestimation of friction force
Failure of bridges constructed by incremental launching
Failure of bridges constructed by incremental launching
  • Flaws in detailing of structures and joints
  • Temperature effects,
  • Simplified assumptions on dead load distribution
  • Joint eccentricities & welding deformations.
  • Failure of bearing cross girder due to under-dimensioning.
  • Uncontrolled erection procedure.
  • Insufficient safety margin during erection and false assessment of load bearing capacity.
Failure of Bridges during service
Failure of Bridges during service

Safe construction of a bridge requires proper coordination, delegation and exchange of information. Many failures are caused just due to improper erection process. Designers should work closely work with detailing engineer and contractors to ensure proper detailing and preparation of working drawings. It is the responsibility of the engineer to specify critical design assumptions in the drawings which can impact integrity of structure. Simple designs can avoid mistakes that arise due to lack of expertise, wherever possible, simple designs are advisable. Design and working drawings should be absolutely unambiguous, complete & comprehensible for the laymen and engineers involved in the actual construction.

New Haengju Bridge in Seoul - Collapse during construction
New Haengju Bridge in Seoul – Collapse during construction

Complex load bearing structures require great quality of staff employed in fabrication and construction, else there is an inherent risk in execution. This is were construction management comes into picture.Proactive actions by the workers is very important for safe execution of work, hence the staff has to be trained properly to raise alarm wherever required and to understand the implication of errors.