Mix Proportioning & Strands of Mix Design
Mix Proportioning
Concrete Mix Proportioning is the science of deciding relative proportions of ingredients of concrete, to achieve the desired properties in the most economical way.
Strands Of Proportioning
Absolute Volume Methods
- IS Method
- ACI Method
- Road Note No. 4 Method
- DOE Method
Weight Methods
- USBR Method
- Trial and Adjustment Method
Various Methods of Concrete Mix Design
1.American Concrete Institute Committee 211 Method
- Absolute Volume Method
- Reliable
- Entrapped Air Considered
- Higher w/c Ratio
- Higher Fines content hence better Workability
2.Bureau of Indian Standards Recommended Method IS 10262-2009
- Coarse Aggregate calculation sequence follows ACI Method
- Provision for Use of Chemical & Mineral Admixtures
- Lower Fines hence more voids
3.Road note No. 4 (Grading Curve) Method
- High Cement Content, Obsolete
- Cannot be used for Gap Graded Aggregates
5.Trial and Adjustment Method
6.Department Of Environment (DOE – British) Method
- Fineness modulus Method
- Maximum density Method
- Indian Road Congress, IRC 44 Method
- USBR (United States Bureau of Reclamation) Mix design practice
Significance
Its an art rather than a science
Attaining predefined requirements
- Workability of fresh concrete
- Placing
- Compacting
- Finishing
- Strength of hardened concrete at a specified age
Durability under specific exposure conditions
- Freeze thaw cycles
- Sulphate water
- Natural agents
Satisfying the performance requirements at the lowest possible cost
- w/c ratio
- a/c ratio
- Fa/Ca ratio
- Substitution of cement using pozzolanic or cementitious materials
Specific PrinciplesÂ
Specific Principles
Workability
Workability embodies consistency and cohesiveness
Strength
Structural Safety – Minimum Required Strength to be attained. The strength of a material is defined as the ability to resist stress without failure
Properties of concrete, such as
- Elastic modulus,
- Water tightness or impermeability, and
- Resistance to weathering agents including aggressive waters,are believed to be dependent on strength
Durability
- Exposure Conditions
- Durability ignored for Normal Exposure
- Strength- Index of general Durability
- Service life of Concrete
Objectives of Mix Proportioning
Quality concrete
- Better strength
- Better imperviousness and durability
- Dense and homogeneous concrete
Economy
- Economy in cement consumption
- Best use of available materials
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